Equipment is a very important part of every business. It helps a lot in the
processing of resources, getting the hard jobs done, as well as cutting down
expenses. With the proper handling of equipment, the production will be faster
and more efficient, and that only means greater profit and consumer
satisfaction.
However, no matter how good equipment your business has, the useful life of equipment can be reduced due to the wear and tear. Factors such as friction, abrasion, corrosion, and the type of product being manufactured affect the useful life of the equipment. One of the methods to protect the equipment from wear and tear is to wear plates.
This article will discuss the five important qualities you should look for
in a wear plate product. Let’s see:
Qualities of a Good Wear Plate
A good wear
plate is one of the indispensable tools of businesses who thrive in
industries that are exposed to the damages of wear and tear. When it comes to
wear plates production, a good wear plate company produces a product which has
most or all of the characteristics that are mentioned below. Here are the
characteristics of a good wear plate product you should be looking for.
1. Uses Hard and Tough Materials
What makes wear plates useful is its toughness and hardness. Its main purpose is to protect the metal part of the equipment, which requires resilience to impact or effects from chemicals or materials. One of the toughest materials that wear plate manufacturers use right now is the chromium carbide, which is resistant to impact, corrosion, and abrasion.
2. Versatile
Wear plates need to be tough in all kinds of wear and tear situations. It should be ready to handle different kinds of damages and can be used in a wide array of equipment. A good wear plate can be used in different industries (such as construction and mining) and retain most of its beneficial properties. It should also weather out harsh conditions, whether it be precision bending, forming, and welding.
3. Doesn’t Alter Structural Performance
After installation, there should be no negative impact on the performance of the equipment. There should be no significant additional weight, deformation, and a lag of performance. Wear plates are used to improve resilience, which should improve its performance and how it is longevity.
4. Lightweight
Wear plates should be lightweight but doesn’t lack resistance in wear and tear. Additional weight might only cause disruption of the operation and further damage to the machine. A more lightweight wear plate also adds more compatibility to the equipment.
5. Consistent and Reliable
Consistency is an important part of each and every tools and equipment. As a supporting product, wear plates should also be consistent in its performance. The material consistency of the wear plate allows a reliable result in each usage.
The Usage of Wear Plates in Different
Industries
1. Cement
Since the cement is fine particles, it can easily damage any equipment through abrasion. Wear plates are being used in the cement and concrete industry to protect the equipment that processes the raw materials. This includes Mill body liners, screw conveyors, mill separator blades, cyclone separators, and the feeding chutes.
2. Mining
MIning involves excavating parts of the Earth via tools or big equipment. In order to reduce the cause of manufacturing equipment, most mining companies use wear plates to improve the endurance of their tools. Examples of tools and equipment where wear plates are used include excavator shovels, loader shovels, crusher body liners, and cyclones.
3. Chemical Industry
Companies in the chemical industry need to protect their equipment from daily exposure in different chemicals. To avoid accidents, containers and machines should be able to handle the harsh chemicals. Wear plates are applied in order to increase the resistance of the machines to the chemicals and materials that are processed.
4. Manufacturing
Moving parts of manufacturing equipment are prone to damages caused by friction. Usually, moving parts such as the conveyor belts are installed with wear plates, especially if the product is grainy, which can cause high abrasion because of the friction from the product to the metal.
5. Construction
Wear plates are also used in the construction equipment such as in the movable parts of dozers, loaders, excavators, forklifts, and backhoes. These are often used to either carry a heavy load or those that are used for excavation.
6. Military
Wear plates are also used in military equipment for additional protective strength. It is usually applied to armored vehicles which are used for transportation in the field.
The Bottom Line:
Industrial equipment is expensive and owners want their equipment to last as long as it possibly can. Using wear technology is the smartest course of action.
Whether you are financing new equipment for your business or the machinery is already in it’s place, do consider investing in good wear plates to protect your equipment and make it last longer.
